Helmet Liners

High-performance protection where it matters most—LCE materials + advanced 3D printing for next-generation impact systems, modular liners, and mission-ready fit.

High-Performance Protection Where It Matters Most

Combining novel Liquid Crystal Elastomer (LCE) materials with advanced 3D printing, Impressio creates protective systems engineered to maximize energy absorption and real-world performance—tailored to the impact, the mission, and the user.

Helmet liner system

Combining Novel LCE Material with Advanced 3D Printing

Advanced Helmet Liner for Head Protection

Our cutting-edge LCE technology, combined with advanced 3D printing, delivers unmatched energy absorption. We tailor each solution to the impact, maximizing protection and performance where it matters most.

Advanced helmet liner lattice
Military helmet

Next Generation Helmet Liner

We create high-performance liners and modular pads engineered for precision, comfort, and versatility—seamlessly integrating equipment like headsets or cameras while maximizing breathability and fit.

Full Customization for Superior Comfort and Fit

Customization is at the heart of everything we do—from 3D scanning to crafting the next generation of custom-fit helmet liners built for unmatched protection, heat dissipation and comfort.

Customization workflow

Advanced Helmet Liner Protection

Our cutting-edge LCE technology combined with advanced 3D printing delivers unmatched energy absorption—passively adapting to impact energy for maximum protection for the user.

Modular Pads & Integration

High-performance liners and modular pads designed for precision and versatility—supporting seamless integration of headsets, cameras, and mission equipment without compromising fit.

Custom Fit at Scale

Customization is at the heart of everything we do—from 3D scanning to manufacturing next-generation custom-fit helmet liners with superior comfort, breathability, and performance.

Capabilities

A unified workflow from scan to manufacture—designed for protection systems in demanding environments

3D Scanning
3D Printing
Geometry Tuning
Impact Response
Breathability
Hearing Systems

Ready to Build a Helmet Liner System?

Talk with our team about requirements, materials, fit, and integration. We’ll help you define a path from prototype to production.